In this section the project is introduced in form of following items:
- Targets
- History and background
- Location and general layout
- River specifications
- Specifications of catchmnet area
- Dam location
- Features
Targets 
- Increasing the hydroelectric energy generation of the country to annually 3700 million kw/hTargets
- Preparing a winter excursion area and attracting tourists for amusement, visiting dam and water sports
- Job-creating in time of construction and operation
- Providing a part of the network power in peak load
- Regulation of Karun River water
History and background
The preliminary studies about Karun catchmnet area was done by consulting engineer Corporation of Harza about fifty years ago. Feasibility studies of Masjed Soleiman dam was carried out and construction of current dam with the name of Karun 4 was recommended in an area with the name of Godarelandar. After Islamic revolution, Mahab Quads consulting engineers, with cooperation of Akers Corporation of Canada carried out some studies about the dam. Finally during the period of 1981-1986 Mashanir consulting engineers with cooperation of Lamayer Company from Germany completed the studies and proposed the current axis of Masjed Soleiman dam as the final axis.History & background of the project
The construction of water diversion system was started in 1991 and finished at the end of 1994. 19th July of 1995 the river was diverted into diversion tunnels. At the end of fall 1995, with completion of the upstream cofferdam, the construction of the dam was started in a dry area. After this process, equipping the site was started together with complementary studies about quarries. Then excavation and strengthening dam foundation began. The main part of the construction ended in 2000 and dam refilling with water was made possible in December 2000. Construction of hydraulic steel structure began in 1996 and completed according to the plan in 2001. Since fall of 1996 manufacturing of equipments of main powerhouse and switchyard began. After installation of the equipments of four units of the powerhouse, the tentative operation of the units successfully ended in October & February 2002 and July & November 2003.
Civil works of the development project began in the end of 1998 and after completion of excavation activities in October 2003, now concrete placement of water channels and powerhouse cavern has ended. Installation the hydro-mechanical equipment has begun in June 2003 and installation of turbine equipment has also begun in October 2003. It is predicted that tentative operation of the second 1000 megawatts is expected to finish in 2007.
Location and general layout
River specifications
Specifications of catchmnet area
Dam location

Features

- Topography
- Meteorology
- Hydrology
- Flood
- Water quality
- Sedimentation
- Planning the water resources
- Geology
- Seismicity
- Dam reservoir
Topography

Meteorology

Hydrology

Flood

Water quality

Sedimentation

Planning the water resources

Geology

Seismicity

Dam reservoir

In this section the technical information of the project is presented in form of the following items:
Dam body
- Body specifications
- Reservoir specifications
- Diversion system
- Instrumentation
- Spillway
- Quarries and their specifications
- Powerhouse
- General specifications of powerhouse
- Specifications of powerhouse equipments
- Specifications of powerhouse building
- Specifications of powerhouse outlet tunnels
- Specifications of powerhouse waterways
- Technical specifications of post and switchyard
- Water transfer tunnels
- Specifications of tunnels
- Intake structures
- Outlet structures
- Access roads and bridges
- Complementary operations
Body specifications
Item |
Quantity |
Dam type |
Rock-fill with vertical clay core |
Height from foundation |
177 m |
Crest length |
497 m |
Crest width |
15 m |
Foundation width |
780 m |
Total volume of the body |
13.5 million m3 |
Total volume of concrete placement |
Approx. 1 million m3 |
Embankment volume of main dam |
|
Type of material |
Volume (million m3) |
Core |
1.963 |
Filter |
0.84 |
Sand |
8.685 |
A3 |
3.764 |
B3 |
2.67 |
C3 |
2.208 |
D3 |
0.043 |
Water sealing specifications |
|
Sealing method |
Grouting curtain |
Total length of grouting tunnels |
1100 m |
Total length of grouting |
44 km |
Depth of grouting curtain |
45 to 90 m |
Reservoir specifications
Item |
Quantity |
Volume of reservoir at normal level |
261 million m3 |
Area of reservoir at normal level |
7.49 km |
Length of dam lake |
27 km |
Width of dam lake |
- |
Normal level |
372 |
Diversion system
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Item |
Quantity |
Item |
Quantity |
|
Location |
- |
Tunnel diameter |
9 m |
|
Numbers of diversion tunnels |
2 |
Total open-cut and underground excavation |
1.8 million m3 |
|
Length of diversion tunnels |
1038 and 1171 m |
Discharge volume |
3000 m/s for 100-year flood |
|
Cross section |
Left tunnel |
Circular |
Type and height of upstream cofferdam |
Rock-fill with clay core integrated to dam body with the height of 96 m |
Right tunnel upstream of bottom outlet |
Circular |
|||
Right tunnel downstream of bottom outlet |
U shape |
|||
Lining type |
Concrete with the thickness of 75 cm |
Type and height of downstream cofferdam |
Rock-fill with clay core with the height of 38 m |
|
Excavation diameter of tunnel |
10.5 m |
|
|
Instrumentation
The controlling system and instrumentation tools of Masjed Soleiman powerhouse is designed as non-centralized in four levels of controlling, including local controlling boards, UCB (Unit Controlling Board), CCR (Central Controlling Room) and dispatching center; in a way that the local controlling has the highest priority and this priority decreases from CCR to UCB and dispatching center. The most common operation level is dispatching center and then there are central controlling room, UCB and local centers. These centers are limited to the special testings, repairs and maintaining. Through controlling system and with the help of created interfaces between controlling system and several equipments, each units can work on the basis of the following models; Line Charging Mode, Synch-Condenser, Generators, Standby Rolling and Standstill.
Synchronic equipments for each unit are installed in controlling board and the possibility of synchronizing is available from CCR, UCB and dispatching centers.
It is possible to control each powerhouse units individually from dispatching center and at the same time a series of units can also be jointly controlled.
The data servers can record long-term events in powerhouse and the operators can have access to this information through their computers.
Spillway
Item |
Quantity |
|
Type of spillway |
Gated with WES standard crest |
|
Location |
Right abutment |
|
Type of gates |
||
Numbers of gates |
5 عدد |
|
Width of spillway on crest |
13.25 m |
|
Spillway chute |
Length |
420 m |
Width |
72.5 m |
|
Discharge volume |
21700 m3/s |
|
Stilling basin |
Type |
USBR standard type I |
Length |
238 m |
|
Width |
72.5 m |
|
Total volume of concrete placement of spillway |
540 thousand m3/s |
Quarries and their specifications
Four zones were considered for this purpose. In the end, among these four zones Simband quarry was selected, because of the good amount of stones and their suitable qualities. The amount of stones in this area has been estimated to be more than 3 millions m3. The distance of this area to the dam site is 8 km along with the existing public road. For concrete, the required sand is taken from quarries near Shushtar and the deposit of excavated sand of Kooshk quarry.
General specifications of powerhouse
Item |
Quantity |
|
Type of powerhouse |
Underground |
|
Location |
Right abutment |
|
Capacity |
2000 mw |
|
Average annual generation |
3700 million kw/h |
|
Turbine type |
Francis with vertical axis |
|
Operation level |
Minimum critical |
+363 |
Normal |
+369 |
|
Maximum |
+372 |
Specifications of powerhouse equipments
Item |
Quantity |
Item |
Quantity |
||
Numbers of turbine |
Main |
4 units |
Numbers of generator |
Main |
4 units |
Development |
4 units |
Development |
4 units |
||
Power of turbine |
254 mw |
Type of generators |
Sycron |
||
Maximum output |
Main |
94٪ |
Output power of each generator |
263 mwa |
|
Development |
96.23٪ |
||||
Height of turbine design |
140 m |
Nominal voltage of each generator |
15.75 kv |
||
Discharge design of each unit |
190 m3/s |
Rotation speed of generator |
187 |
||
Turbine manufacturer |
Main |
Harbin of China and Azarab of Iran |
Manufacturer of generator |
Main |
Elin of Austria and Pars Generator of Iran |
Development |
Fiot of Austria and Azarab of Iran |
Development |
GE of Canada and Pars Generator of Iran |
Specifications of powerhouse building
1-General specifications of building:
Length of the building |
Width of the building |
Height of the building |
267 m |
30 m |
49.6 m |
Length |
Width |
Height |
267 m |
30 m |
49.6 m |
Total volume of excavation |
316000 m3 |
|
Total volume of concrete placement |
116000 m3 |
3-Transformer cavern:
Length |
Width |
Height |
220 m |
14 m |
23 m |
Total volume of excavation |
71500 m3 |
|
Total volume of concrete placement |
17500 m3 |
Specifications of powerhouse outlet tunnels
In this regard no data exists.
Specifications of powerhouse waterways
In this regard no data exists.
Technical specifications of post and switchyard
Specifications of switchyard and 400 kv transfer lines |
|
Post voltage |
400 kv |
Arrangement type of post |
1.5 key |
Numbers of B |
6 |
Intake numbers |
4 lines of 500 mw |
Outlet numbers |
5 lines |
Area of post land |
50000 m2 |
Specifications of 400/132 post |
|
Numbers of transformers |
2 |
Numbers of feeders of transformers |
2 |
Power of each transformer |
200 mva |
Numbers of outlet feeders |
6 |
Voltage of each outlet feeder |
132 kv |
Specifications of tunnels
Main Phase |
|||
Length of water transfer tunnel |
1350 m |
Numbers of intake penstocks |
4 |
Diameter of intake transfer tunnel |
9 m |
Numbers of outlet penstocks |
4 |
Diameter of outlet transfer tunnel |
11 m |
Length of each penstock |
50 m |
Type of lining |
Concrete and metal |
Average diameters of penstocks |
5.8 m |
Development phase |
|||
Length of waterway tunnel |
1840 m |
Length of each penstock |
50+72 m |
Diameter of intake transfer tunnel |
9 m |
Average diameters of penstocks |
5.8 m |
Diameter of outlet transfer tunnel |
12 m |
Numbers of wave catching containers |
1 |
Type of lining |
Concrete and metal |
Type of container |
Vertical shaft |
Numbers of intake penstocks |
4 |
Height of container |
49 m |
Numbers of outlet penstocks |
1 |
Diameter of container |
22.5 m |
Intake structures
Item |
Quantity |
Item |
Quantity |
Numbers of intake |
4 |
Type |
Stop-log |
Maximum design discharge |
190 m3/s |
Valve of intake structure |
Radial |
Design head |
29,75 m |
Length of valve |
8.54 m |
Numbers of valves |
2 series of 4 |
Height of valve |
8.54 m |
Outlet structures
Item |
Quantity |
Item |
Quantity |
Numbers of intake |
4 |
Type |
Stop-log |
Water filling level |
+322 m |
Length of valve |
13.75 m |
Design head |
22.3 m |
Height of valve |
11 m |
Numbers of valves |
1 series of 4 |
Access roads and bridges

Name of the road |
Average width (m) |
Length (km) |
Payan road |
7.3 |
21.5 |
Entrance blvd. |
18 |
1.5 |
2- Technical specifications of the bridges
Name of the bridge |
Width (m) |
Length (m) |
Type of structure |
Naser bridge |
14 |
10 |
Concrete |
Stilling basin bridge |
72.5 |
238 |
Metal |
3- Technical specifications of access tunnels
Name of tunnel |
Length (m) |
Access tunnel of main phase |
1300 |
Access tunnel of development phase |
1856 |
Complementary operations
In this regard no data exists.